• Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple

Temperature Sensor Probe Explosion-Proof Thermocouple

No.WZPK-22I-C
Thermocouple is a kind of temperature sensing element, is a kind of instrument. It directly measures the temperature and converts the temperature signal into a thermoelectric motive force signal, which is converted into the temperature of the measured medium by an electrical instrument (secondary instrument).
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple
  • Custom Waterproof Temperature Sensor Probe Thread Connection Explosion Proof Thermocouple

Description

Product Overview

Industrial temperature sensor with protective connection head and threaded probeAngled view of WZP sensor with protective head and threaded probe

The WZPK-22I-C is a threaded stainless steel temperature sensor built around a PT100 platinum resistance element. A 160 mm probe carries the element into the pipe or vessel, the threaded body holds it against pressure and flow, and the sealed connection head takes the wiring out through a waterproof port. There is no dial and no local readout on this one: the element returns a resistance value, and the indicator, transmitter or PLC at the far end of the cable turns that into a temperature.

The format suits lines where nobody wants to stand and squint at a gauge — engine-room cooling and lubricating circuits, boiler feed and condensate, chilled and hot water in plant rooms, gas ducts downstream of a blower. The probe is stainless steel throughout, which is why it is chosen for water, coolant and mildly aggressive process fluids where a plated or mild-steel probe would pit within a season.

Mechanically it is the familiar pattern: sealed head, hex body, thread into the fitting, cap tethered on a short chain. If the part coming out of your line is catalogued as an explosion-proof thermocouple temperature sensor, this unit will look and fit the same way. The element inside, though, is a PT100 RTD rather than a thermocouple junction, so the input type at your instrument is the one thing worth checking before the order goes in.

The standard build is a 160 mm probe with a 0–200 °C span. Other lengths, threads, spans and wiring arrangements are built to order; the label on the old head and a photo of the thread are usually enough for us to match it.

Specifications

Front view of WZP sensor labeled 0-200°C and number 22089
Product NameTemperature Sensor
ModelWZPK-22I-C
Sensing ElementPT100 platinum resistance (RTD)
Probe LengthL: 160 mm
MaterialStainless Steel
Accuracy Class±0.5%FS
Temperature Range0-200°C
Process ConnectionThreaded interface (thread matched to your port)
HeadSealed connection head with waterproof wiring port and sealing ring
FeaturesCorrosion resistance, high temperature resistance, high measurement accuracy, stable performance.
ApplicationUsed for liquid temperature, gas temperature and other temperature measurement
Customized ServicesYes

Probe & Head Construction

  • Stainless steel sheath. This model is quoted with a 316L probe, so it holds up in water, coolant, condensate and light chemical duty where a plated or mild-steel probe would start to pit, and it wipes clean when the line is drained for service.
  • Heavy-wall probe tube. The sheath is a thick-walled tube rather than a thin capillary, so it takes knocks during handling and installation without kinking and stands up to line pressure at the fitting.
  • Spring-assisted sensing element. The element is held against the inside of the sheath under spring pressure, which keeps thermal contact tight and damps vibration carried through the pipework.
  • Sealed connection head. The cap closes onto a waterproof sealing ring, so splash, washdown and damp engine-room air stay away from the terminals.
  • Glanded cable entry. The cable leaves through a waterproof port; tightening the gland onto the cable jacket is what completes the seal, so it has to be done up after wiring rather than left finger-tight.
  • Chain-tethered cap. A short metal chain keeps the cap attached to the body when the head is opened for wiring or inspection, so it does not end up on the floor plates or inside a duct.
  • Machined thread and hex body. The thread seats into the pipe fitting and the hex takes the wrench, so tightening force goes into the body instead of twisting the head or the cable entry.
Close-up of silver thermocouple head, chain and threaded probe fitting
Stainless steel sensor infographic highlighting 304 high-temperature resistant steel

Sensing Element & Signal

Inside the sheath sits a PT100 platinum resistor. Platinum resistance rises with temperature in a well-characterised curve — 100 Ω at 0 °C — and the instrument measures that resistance, compares it with the curve and displays degrees. Because the element is a resistor, the voltage the instrument sees also depends on the resistance of the cable, so the wiring arrangement matters: two wires are usually fine on a short run, while a three- or four-wire connection cancels lead resistance and is the better choice on long cable runs or where the low end of the range has to stay accurate.

A thermocouple works the other way round. Two dissimilar conductors joined at a hot junction generate a small voltage — the Seebeck effect — and the instrument reads that voltage and compensates for the temperature at the cold end, where the leads meet the terminals. The junction itself has to be soundly welded and insulated from its sheath to avoid short circuits and false readings. That cold-junction compensation is why a thermocouple loop is wired differently from a resistance loop, and why the two types are not interchangeable on the same input card. This model is the resistance type, so a thermocouple input needs a transmitter or a different card between the probe and the panel.

For day-to-day use the numbers are easy to work with. The ±0.5%FS accuracy class over the full 0–200 °C span works out to roughly ±1 °C across the range, which is comfortable for cooling water, lube oil, feedwater and duct air. The sheath protects the element, and a heavier wall buys mechanical strength at the cost of a slightly slower response — worth knowing if the probe sits in a small, fast-moving line.

Physically it is the same fitting you would use for a liquid and gas temperature measurement thermocouple — same thread, same head, same insertion depth — with a resistance element inside and a resistance input at the panel.

Silver thermocouple head infographic showing waterproof sealing and chain design

Applications

  • Engine-room cooling and lubricating circuits. Fitted into a threaded boss on a seawater or fresh-water line, feeding a reading to the local gauge panel or the alarm system. A failed probe is swapped on the same tapping without reworking the pipe.
  • Boiler feed, condensate and steam-side pipework. The probe sits in the line and the reading appears where the operator already looks, which is useful when a dial on the pipe would be buried under insulation or too hot to approach.
  • Chilled and hot water in plant rooms. Supply and return temperatures on HVAC headers, where the head has to survive damp air and the occasional washdown of the plant room floor.
  • Process tanks and vessels. Immersion through a threaded boss on the tank wall or top plate, with the sheath long enough to reach the liquid rather than stopping in the vapour space.
  • Compressed air and gas ductwork. Blower and compressor discharge temperatures, where the probe works in a gas stream rather than a liquid — the same liquid and gas temperature measurement thermocouple body, installed where the medium is air or combustion gas.
  • Common spares for a fleet or a plant store. Where several lines run the same thread and length, one probe covers more than one tapping, which keeps the store small without leaving a line waiting.

Installation & Commissioning

  1. Check the port before the old sensor comes out: thread diameter and pitch, the height of the boss, and whether the tapping is straight or angled. That is the point at which a wrong match is cheapest to catch.
  2. Match the insertion depth to the line. The sensing length should sit in the flow; in a small bore a long sheath can bottom out on the far wall, so measure the bore and tell us if a shorter probe is needed.
  3. Seal on the thread with a compound suited to the medium, then tighten on the hex body. Never turn the head or the cable entry to tighten the fitting — that distorts the seal and strains the terminals.
  4. Wire through the waterproof port, tighten the gland onto the cable jacket and terminate to the drawing. Leave a small drip loop so moisture runs off the cable instead of into the head.
  5. Check the loop cold before the line is filled: element resistance at ambient, insulation between element and sheath, and continuity of each core back to the panel.
  6. Bring the process up slowly and watch the reading track. A reading that jumps or shows open circuit usually means a slack terminal; a reading that lags badly usually means the tip is sitting in a dead leg or a stagnant pocket.

Technical Data & Documents

DocumentWhat it covers
Dimensional drawingProbe length, thread, head outline and insertion depth for the unit being supplied
Wiring diagramTerminal arrangement for the element and the connection your instrument expects
Material statementProbe and head alloy, for your medium and your own inspection sheet
Element check recordResistance reading at ambient, taken before the unit is dispatched
Packing and labelling detailHow the units are boxed and marked if your store needs its own labels or kits
Custom build drawingThe agreed length, thread, range and wiring, issued for your approval before machining

Ordering & Delivery

  1. Send the model and the tapping details. Replacing an existing unit? The label on the head, the thread size and a photo of the fitting remove most of the guesswork. New installation? Send the port specification or the drawing.
  2. Say what the line carries and at what working temperature. Water, coolant, lube oil, air or combustion gas each point to slightly different material or sealing choices, and the working temperature tells us whether the standard span is the right one.
  3. Custom work is quoted from your details. As a custom temperature sensor manufacturer we build probes to a length, thread, range and wiring arrangement other than the standard version, and the drawing is issued for your approval before machining starts.
  4. If the old unit is catalogued as an explosion-proof thermocouple temperature sensor, mention it. The mechanical fit is usually identical, but we will confirm the element type against your panel and tell you what documentation can be provided for the position it is going into.
  5. Ask for the documents your inspection needs at quotation stage — datasheet, wiring diagram, dimensional drawing, packing detail. Chasing a certificate format after the cartons have shipped is the usual cause of a delayed intake.
  6. Lead time, price, payment terms and freight are confirmed on the quotation for the quantity and configuration you actually need. Tell us whether the shipment should be planned with other instruments for the same vessel or plant, and whether the units need your own store labels.

Hazardous Area Documentation

What the name describes. The catalogue title calls this an explosion-proof thermocouple temperature sensor, and the hardware follows that pattern: a machined hex body, a threaded stem that seats into the boss, and a capped head with a glanded cable entry. That describes how the unit is built. It is not a statement that a notified body has assessed it.

Where the sealing stops. The waterproof ring and cable gland keep splash, washdown water and damp engine-room air away from the terminals. They do not form a flameproof enclosure, and the head alone does not make a loop safe to open in a flammable atmosphere — isolation and permit-to-work rules still apply.

Documents that travel with the unit. Each order can be accompanied by a material statement covering the probe and head, an ambient resistance check record for the element, a dimensional drawing showing insertion depth and thread, a terminal wiring diagram, and packing and labelling detail if your store needs its own marks on the cartons.

Documents that are not standard. No ATEX, IECEx or classification-society certificate is issued with the standard build, and we will not describe the unit as approved for a classified area without one in hand. If your project specification requires that paperwork, raise it when you ask for the quotation — not after the probe has been machined.

What to send with an enquiry for a classified position. The zone or division, the gas group and temperature class, the medium and working pressure, and the exact document your surveyor or inspector expects to see. With those four we can give you a straight answer before you commit rather than after the unit is on the bench.

Replacing an existing certified unit. Swapping a certified probe for an uncertified one changes the status of that measurement point, and different surveyors treat it differently. Confirm with the attending surveyor or your technical superintendent before the old unit comes out: the thread and insertion depth will match, the paperwork position may not.

Custom builds and paperwork together. Length, thread, range and wiring are agreed on a drawing you approve before machining, and the document pack is fixed at the same time, so the approval question is settled while the probe is still a drawing rather than after it is boxed and on its way to the vessel.

Technical Support & Model Matching

Buying instrumentation for a vessel or a plant usually comes down to matching the part to the job. Our team at Jiangmen Jiexi Machinery Equipment Co., Ltd. has worked with buyers worldwide since 2013, and we start before the order: confirming the range, thread, connection and mounting you need, checking a model or part number against the equipment on site, and saying plainly where a standard unit stops and custom work begins. After delivery we stay reachable for installation, commissioning and fault-finding, with quality control that includes two extra testing steps beyond industry standard.

FAQ

Can this sensor be used in a hazardous area?

The head is sealed against water and dust and the assembly is built for wet, dirty engine-room and plant conditions, but that is a construction statement rather than an approval. The model is catalogued in the same head-and-thread format as an explosion-proof thermocouple temperature sensor, so it will physically replace one; whether the installation is acceptable depends on the area classification and the document your inspector asks to see. Tell us the classification and what your surveyor expects, and we will confirm what can actually be supplied for that position.

Will it stand up to a corrosive liquid or a wet gas stream?

The probe and head are stainless steel and the wetted parts are chosen for water, coolant, condensate and most plant fluids. For seawater, chlorinated water, dilute acids or a gas stream that runs wet, tell us the medium and the concentration before the order is placed — the right answer may be a different alloy or a heavier sheath, and that decision has to be made before the probe is built. In this liquid and gas temperature measurement thermocouple layout the tip sits directly in the medium, so the alloy is doing the work; there is no coating to rely on.

Can I order a different probe length, thread or temperature range?

Yes. The 160 mm PT100 version is the standard build, and as a custom temperature sensor manufacturer we build to a drawing: a longer sheath for a deep tank or a wide duct, a thread to match a non-standard boss, a span inside or outside the 0–200 °C band, or a different wiring arrangement for your panel. Send the port thread, the insertion depth you need and the medium, and we will issue a drawing for approval before anything is machined.

My panel expects a thermocouple input — will this probe work with it?

Not directly. A PT100 is read as a resistance, while a thermocouple input expects a microvolt signal with cold-junction compensation, and the two do not share a card. You can keep the probe and put a resistance-to-current transmitter between it and the panel, or tell us what the input card is and we will say whether a thermocouple version can be built in the same head-and-thread body.

What does the 160 mm probe length actually measure?

It is the length of the probe that goes into the line, and the drawing we issue for the build shows the dimension from the seating face to the tip so you can check it against your tapping. Boss height, insulation thickness and pipe wall all change how much of the sheath reaches the flow, so it is worth offering the old probe up against the drawing before the unit is made.

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